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Wind Turbine Gearbox Lubrication & Pitch Control Hose Kits

Fire Hoses

One Day Shipping! 

We can build and ship, from stock, most wind turbine gearbox lube hose SAME DAY SERVICE

(cut off time 3pm CST, Continental USA only, after-hours and weekend service available for fee)

  • OEM identical replacement (no ‘work arounds’)

  • Leak tested and cleaned

  • 12-month warranty

  • Serial ID affixed to each hose 

  • Credit Card payment 

  • Full hose kits available in 1-2 day lead-times 

Call Hoses Unlimited @ 414.514.0218 or email- info@hoses-unlimited.com for immediate  response/service - 24/7/365

Info required:

  • Gearbox Model, e.g. FDMD

  • Hose description, e.g. Suction

We service most gearbox hoses; Eickhoff, Winergy, NGC, Rexroth, Moventas, etc.

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Gearbox Model: Winergy 4410
Wind Turbine: GE 1.5sle

Details:

  • 6- hose assemblies (including cooler bypass assembly)

    • Suction/Sump

    • Filter to Cooler

    • Cooler to Gearbox

    • Filter to Gearbox

    • Filter to Gearbox

    • Bypass cooler

  • DN25 to DN60

  • OEM end connections

  • Each hose assembly tagged with a ‘fingerprint’ serial number

  • Hose inner liner compatible with all PAO synthetic based fluids

  • Cleaned to ISO 18/16/13 and sealed

  • Includes new code 61 split flanges, Metric bolts/washers & SAE O-Rings

  • Form, fit & function OEM replacement

1-2 weeks delivery

Net Price Each: $2,880.00 USD

Call us for Price & Delivery on Wind turbine or Gearbox brands not listed; 414.514.0218

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Gearbox Model: NGC - FDMD 
Wind Turbine: GE 1.x-100

Details:

  • 6- hose assemblies (including cooler bypass assembly)

  • DN25 to DN60

  • OEM end connections

  • Each hose assembly tagged with a ‘fingerprint’ serial number

  • Hose inner liner compatible with all PAO synthetic based fluids

  • Cleaned to ISO 18/16/13 and sealed

  • Includes new code 61 split flanges, Metric bolts/washers & SAE O-Rings

  • Form, fit & function OEM replacement

1-2 weeks delivery

Net Price Each: $2,320.00 USD

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Gearbox Model: Moventas 1100.2 IT
Wind Turbine: Acciona 1.5

Details:

  • 6- hose assemblies (including cooler bypass assembly)

    • Suction/Sump

    • Filter to Cooler

    • Cooler to Gearbox

    • Filter to Gearbox

    • Filter to Gearbox

    • Bypass cooler

  • DN25 to DN60

  • OEM end connections

  • Each hose assembly tagged with a ‘fingerprint’ serial number

  • Hose inner liner compatible with all PAO synthetic based fluids

  • Cleaned to ISO 18/16/13 and sealed

  • Includes new code 61 split flanges, Metric bolts/washers & SAE O-Rings

  • Form, fit & function OEM replacement

1-2 weeks delivery

Net Price Each: $2,061.00 USD

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Gearbox Model: Winergy 3505 Wind Turbine:

Details:

  • 4- hose assemblies (including cooler bypass assembly)

    • Suction/Sump

    • Filter to Gearbox

    • Bypass

    • Filter Vent

  • DN40 to DN76

  • OEM end connections

  • Each hose assembly tagged with a ‘fingerprint’ serial number

  • Hose inner liner compatible with all PAO synthetic based fluids

  • Cleaned to ISO 18/16/13 and sealed

  • Includes new code 61 split flanges, Metric bolts/washers & SAE O-Rings

  • Form, fit & function OEM replacement.

1-2 weeks delivery

Net Price Each: $3,122.00 USD

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Gearbox Model: Eickhoff Model EBN1378 GO48650XB Wind Turbine: GE 1.5s

Details:

  • 9- hose assemblies

    • Pump to Cooler

    • Pump to part counter 

    • Sump-Planetary 

    • Filter 

    • Manifold to Cooler 

    • Bypass Filter 

    • Main pump to manifold 

    • Mech pump suction 

    • Main pump suction 

  • DN25 to DN60 

  • OEM connections (no subs) 

  • Each hose assembly tagged with a ‘fingerprint’ serial number. 

  • Hose inner liner compatible with all PAO synthetic based fluids 

  • Cleaned to ISO 18/16/13 and sealed. 

  • Includes new code 61 split flanges, Metric bolts/washers & SAE O-Rings  

  • Form, fit & function OEM replacement. 

1-2 weeks delivery

Net Price Each: $4,881.00 USD

ORDER ONLINE!: Wind Turbine Gearbox Lube Hose Kits
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Form, Fit, &  Function OEM replacement 

Hoses Unlimited, utilizing channel partner Hansa-Flex, a global leader in fluid conveyance, has reversed engineered OEM lube system hose kits for many OEM wind turbine gearbox types. 


Contact us for immediate service: 414.514.0218 or info@hoses-unlimited.com or Wind Turbine Hose Application Submission 

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Used Gear Box & Hoses

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New/Refurbished Gear Box & Hoses

Hose assembly internals can collect particulate over the lifetime and contain permanent embedded debris.  This permanent debris and hose structure damage may occur during the gearbox life span where new engineered hose technology is essential. Consequently, when installing a new/refurbished gearbox , it is highly recommended to replace the hose assemblies or a single hose assembly in the case of point of use damage.

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Hoses Unlimited offers Wind Space value:
 

  • Hoses Unlimited Technicians have reversed engineered each assembly type to original equipment specs and fitment to the challenging tight space around gearbox geometry. Special 220mm long drop Hansa-Flex connectors to traverse gearbox casting undulations are in stock for kit assemblies.
     

  • ISO Level cleanliness levels to 18/16/13 with removal of 2–5-micron particulate via a high-pressure foam projectile & hose ends shrink wrapped sealed for transportation, thus ensuring no contaminate reentry. 

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  • Each Hose Assembly is tagged with a serial number identifier. The six-digit code identifies all product features of hydraulic connecting elements - as precisely and individually as a fingerprint. The unmistakable, yellow label with the X-CODE is clearly visible and permanently attached to the hose line and enables our customers to purchase spare parts precisely and clearly – immediately.

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Wind Turbine Gearbox Manufactures/Brands where we provide aftermarket Hose Assemblies:

•    GE
•    Winergy/Flender
•    Hansen
•    Moventas/Metso/Valmet/Santasalo
•    Siemens
•    Gamesa
•    Bosch Rexroth
 

•    Lohman & Stolterfoht
•    Eickhoff to Nordex, GE Energy
•    Jahnel-Kestermann
•    NGC
•    Renk
•    Pujol
•    ZF

NGC Hose Kit

Customer Uptime is our Priority

Hoses Unlimited hose assemblies from Hansa-Flex are engineered for longevity and reliability after being installed up-tower.  Each Hansa-Flex KP200S braided hose assembly has been manufactured to SAE 100R or EN 853 Specifications utilizing precision machined Steel with corrosive resistance surface protection: electro galvanized, yellow chromize.


This precision care will assist in reduction of wear on gearbox and bearings.
 

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Technical expertise
 

Our trained technicians actively reverse engineer and optimize hose assemblies to exceed OEM specification at a competitive price cost. Our knowledge and access to wind turbine manufacturers and gearboxes, with key conversations and comments gleaned from maintenance operators in the O & M (Operation and Maintenance) space, have given Hoses Unlimited insight and a competitive advantage in taking care of our customers.

Gearboxes utilized by wind turbine OEM manufacturers include: 

•    Gamesa
•    Vestas
•    Siemens
•    Acciona
•    Senvion 
•    Adwen
•    Goldwind
 

•    Mitsubishi 
•    General Electric
•    Suzlon
•    Clipper
•    Areva
•    Nordex

Hoses Unlimited aspires to the industrial standard written by the American Gear Manufacturers Association in cooperation with the American Wind Energy Association. It provides guidelines for maintaining gearboxes for use in wind turbines.
Hoses Unlimited ensures all assemblies are tested and cleaned to ISO 4406:99 cleanliness specification for wind turbine gearboxes.  


AGMA/AWEA 60062 discusses many elements of the lubrication system that determine oil cleanliness including the following:
•    Hose Assemblies
•    Lubricant type
•    Lubricant viscosity
•    Lubricant volume
•    Online filter
•    Offline filter
•    Bypass valves
•    Oil cooler
•    Breather

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Table 1 gives guidelines for oil cleanliness designed to ensure adequate cleanliness of new oil used for factory tests, cleanliness of gearbox assembly and cleanliness of oil used in service.

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